What separates a top-rated manufacturer from others? The answer is access to the best die-making tools and supplies. And it takes all kinds, from a small cito tape to a stereo embossing board. Here, quality is the keyword. Here’s a look at 7 essential die-making tools for every manufacturer.
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Are “Dies” and “Tools” The Same?
Before you get introduced to the most essential die-making tools, it’s important to understand the difference between a “die” and a “tool.”
Now, “die” and tool” are often used interchangeably, and there isn’t much difference. However, certain nuances set them apart. As a new manufacturer, it makes sense to know the difference so that you are aware of what is what.
Simply put, “dies” are technically a subset of tools. In other words, all dies can be called tools, but never the other way round. A “tool” can mean anything used to cut, support, mold, or form metals in a typical metal stamping process. So, fixtures and jigs can also be called “tools,” like cutting blades and drills.
In contrast, dies refer to tools that can change the shape of an object. There are different kinds of dies, namely simple, compound, progressive, multiple, and transfer. Each has a distinct function and depends on the manufacturing process.
The Parts Of A Die
Forming dies and cutting dies are two different things altogether. Nevertheless, there are a bunch of components that remain similar.
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Die block– It is similar to a mold with indentations and helps create the shape of the desired object.
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Die holder—This supports the main die block and comes with a holder to support the bolster plate directly.
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Punch plate—As the name suggests, the punch plate attaches to the punching component to support a range of movements.
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Pressure plates- They help distribute the heavy pressure from the punch evenly.
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Stripper plate- As the name suggests, it strips the punch from the workpiece following each stroke.
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Guide pin- These are essential for aligning the dies, especially across the upper and lower halves.
Thin Plates
One of the most essential die-cutting and die-making tools, thin plates use replaceable glass that promises unmatched firmness. Manufacturers can gauge the quality of thin plates by their performance and high speed.
Unlike conventional cutting plates, thin plates promise unmatched cuts and creases across the die board. Die manufacturing processes using thin plates are faster and deliver greater output, significantly boosting the production rate.
Cito Shim Tapes
Cito shim tapes, or simply cito tapes, are a must-have among primary die-making tools. These tapes help manufacturers effectively patch-cut dies. The self-adhesive used in cito tapes comes from cold-rolled precision strip steel. It has a finger lift and is pressure-sensitive to help level the thin plates during manufacturing.
Super Cut Bench Press
All moderate to complex die-cutting processes demand shearing action mitres on both ends of the material with a single cut. A supercut bench press is also used for matrix installation with multiple dies. Nevertheless, it is chiefly used for accurately repeating cuts across matrices for different widths.
The top-quality supercut bench press can also be modified according to the matrix width. Its blades are replaceable, and it is easily available and affordable. Hence, it is widely preferred by manufacturers of all kinds.
Counterbores
Counterboards use a range of materials, from jute tags to vulcanized rubber. They are hard enough to work as the best option for substrate following recycling. If you run a medium-length manufacturing process, always invest in high-quality counterboards. They are usually clean and square, which allows manufacturers to define a crease in the right manner.
Multi-Cutter
A multi-cutter is a significant consideration among die-making tools. It helps you cut different materials at various angles. You can also use a multi-cutter for other needs, like rubber ejections, matrix creasing, etc. It has multiple locks on the jaw and promises easy storage.
Lockup Quoins
Secure locking of dies is necessary to achieve the desired shape. That’s where lockup quoins come in. Always assess the quality of lockup quoins before buying one. You can easily determine the same by looking at how tightly the dies fit to the press.
Stereo Embossing Board
If you’re a small or medium-scale manufacturer, you must know how expensive embossing and debossing can be. With a stereo embossing board, you have a way. A stereo embossing board, one of the most effective die-making tools, can get you accurately-shaped products at a much lower cost.
Conclusion
Investing in the right die-making tools is necessary to boost your manufacturing capacity. While budget remains a constraint for small and medium-scale manufacturers, you must focus on picking the basics.
Besides, investing in die-making tools always puts quality ahead of everything. Consider buying products from reputed brands as they ensure quality materials and reliable after-sales service.
